Advantages of Hongmei Mould Company:
1. DFM products and mold flow analysis software before opening.Free Design: Including part design and mould design
2. The standard mold base is convenient for maintenance and replacement and shortens the time of later maintenance
3. 15 years of mold opening experience, good quality, excellent scheme, high concept design team
4 . deliver on time, assemble the mold with high requirements, ensure the details and quality of the mold, make the mold run more smoothly and have higher production efficiency
5. Give customers the best competitive price, high concept design team, good quality and excellent scheme.
6. Excellent after-sales service, the first time to deal with customer problems, customer problems is our problem
7. Professional communication with customers during mold processing, and provide pictures during processing, so as to provide customers with worry free, time-saving, money-saving, efficient and good molds.
8. We can provide a complete set of injection molding production line (mold + product + injection molding + purchasing equipment + purchasing auxiliary machines)
9.Service: 24 hours on line service,Delivery on time.
10.Various imported high-precision processing equipment.
welcome you visit our company at any time, or watch our online video factory. We are very convenient for you to understand that our company (we have zoommeeting Google meet APP) hopes to get your approval and have the opportunity to cooperate!
Product Pictures and Description:
OEM various soap box mould with good price , welcome to inquire us at any time.
| Mould Name |
Commodity mould Soap Box Mould |
| Mold meterial |
P20,2738,718H,NAK80,2316,S136,H13,etc |
| Mold base |
Self-mad:LKM:DME |
| runner |
Cold runner and hot runner |
| Hot runner brand |
Chinabrand:HASCO:YUDO and so on |
| Degsin software |
UG:Aoto CAD and so on |
| Mold life |
50-500 million Shots/ 5-6 years, Even in 10 years in good maintenance |
| T1 time |
45-60 days |
| package |
Wooden Case |
| Plastic material |
PP PC ABS PET PE PVC PMMA TPR PA6,PA66,ASA,POM,PS,ABS,ABS+GF,ABS+PC,POM(Derlin) |
| Warranty period |
1 year or 1 million shot times(in this period, if the mold have problem,
we will offer the parts or service by free, but not include the problems cased by wrong operation) |
| Mould Precision |
+/-0.01mm |
| Mould Cavity |
Single Cavity, Multi-cavity |
| Gate Type |
Pinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, Open Gate, etc. |
| Mould Surface Treatment |
EDM, texture, high gloss polishing |
| Quality System |
ISO9001,SGS,TS16949 |
| HS code |
8480719090 |
| Origin |
Made in China |
| Installation |
fixed |
| Cavity |
Single/multi |
| Specification |
Depends on customer's requirements |
| Mold cooling system |
water cooling or Beryllium bronze cooling, etc. |
| Mold hot treatment |
quencher, nitridation, tempering,etc. |
Hongmei Mould company is located in the "China Mould Town" Huangyan City, Zhejiang province in China. Our company specializes in the development of various types of plastic injection molds. we have been committed to all kinds of high-quality mould R&D and making, including high-speed thin wall mould, multi-cavity cap mould, home appliance mould, car parts mould, pipe fitting mould, etc. We have more than 200 employees and a strong technical force. we have 8 senior designers and all designers have more than 10 years of experience in mould design and are skilled in using UG, Pro-E, CAD, etc software. meanwhile, we have a strong QC management and Process team, with our years of experience in mold manufacturing and a strong team, we can arrange the mold tooling progress in the very best way and choose the suitable machine for tooling. To help customers to realize the max. mold life in highly efficient production.
Our Main Product
1. Household parts mould
2. Appliance parts mould
3 .Automotive parts mould
4 .Thin-wall parts mould
5.Industry parts mould
Our Equipment
Five-axis high-speed milling machines
Three-axis high-speed milling machines
CNC milling machines
Deep hole drilling machines
Large-scale milling machines
CNC engraving machines
Electric sparks (EDM)
wire cutter
Grinding machine
CMM
Clamping machine
These machines enable us to manufacture large-size moulds, complex moulds, deep cavity moulds, thin-wall moulds and high-precision moulds. The concept of high-quality, high-precision, high-tech, high-service-driven development continues to create miracles.
If you want to custom plastic mould with a professional and experienced Chinese injection mold-making company, Hongmei mould is your best choice! From design to market, your products, our commitment! We are always here to offer a fine solution.
Hongmei advantages >>
Quality:
1. An independent industrial design team, early DFM feasibility analysis, and interactive discussion can effectively confirm the success of subsequent mold openings.
2. The standardized use of imported fidia/dmg/Okuma 5-axis machining center /makino EDM machining center / Haitian 120t-3300t injection molding machine / high-power Naser ice water machine and hexagon CMM three-dimensional inspection center effectively controls the mold processing quality.
Delivery time:
1. For the mold group with clear classification (auto parts/household appliances/household daily necessities/logistics), the incoming capacity shall be evaluated and the corresponding planning shall be made to ensure on-time sample delivery and delivery.
2. The standard mold base is convenient for customers to repair and replace, shorten the time of later maintenance, and purify on time. A total of more than 500 molds can be completed every year.
Cost: Complete the order according to the market and customer requirements, reduce the customer's mold opening cost, and control the internal cost of Hongmei mold.
Service: excellent after-sales service, ready to respond to customers' early after-sales needs. Customers' problems are our problems. 24-hour online service to help customers solve problems
Advantages:
1. The mold is assembled with high requirements, ensuring the details and quality of the mold, making the mold run more smoothly and the production efficiency higher.
2. Give customers the best competitive price, 20 years of mold opening experience, a high concept design team, good quality, and an excellent scheme.
3. Provide customers with worry-free, time-saving, money-saving, efficient, and good molds.
Provide customers with professional mold manufacturing and services!
Hongmei Mould knowledge and experience to share and discuss with customers puts forward technology ideas, participates in customer product design, we will timely pass on product structure design, product mold manufacturability, mold drawings, and 3D to customers, gives customers a direct view, inform customers about product design opinions, mold manufacturing ideas, and shoulder to shoulder with customers to avoid development risks.
In many stages of project development, project personnel and technical designers discuss design, development, and manufacturing in strict accordance with project management methods, in order to provide customers with the most perfect solutions and ensure that the quality of project development exceeds customer requirements.
Hong Mei Mould Plastic will provide customer flow analysis, and use simulation software to verify the basic details of the filling process, dissolution wiring, deformation and other die designs. These characteristics will define the high quality of the die to ensure the accuracy of the initial stage of the project, so as to ensure the success at T1.
We provide a full range of processing technology, up to five axes.
The software is suitable for all 2D, 3D, and five-axis programming.
The machine is equipped with an automatic tool changer and laser calibration tool.
The high-speed machining center is equipped with an automatic detection function of the workpiece off the machine.
Product design inspection:
Whatever product design made by HONGMEI MOULD or offered by customers, we always make a round analysis and inspection, such as Plastic Mouldsing process feasibility, Plastic Moulds structure and movement feasibility, all the related plastic components matching situation, etc. It can avoid Plastic Moulds amendment, scrap, and other unnecessary Plastic Moulds repair work, which are caused by product design faults. We believe that 10 more minutes we spend on the design, one month may be reduced in production.
With precise analysis, foreseeing rationality analysis for Plastic Moulds design, best processing analysis and Plastic Moulds structure application, it offers the most professional solutions with the most suitable Plastic Moulds performance and technical specification as the customer requires.
The inspection covers many aspects, such as Plastic Moulds intensity, mold-flow analysis, Plastic Moulds ejection, cooling system, rationality of guiding system, application of Plastic Moulds spare parts' specification, customers' machine selection and special requirement application, etc. All of these should be inspected according to the Hongmei MOULD Plastic Moulds design standard.
Steel purchasing inspection:
There is a strict inspection process and time control of spare parts purchasing, the parts' standardization, size precision, hardness of Plastic Moulds material and material flaw detection and so on.
Mould manufacture is not only mould design, CNC processing,g and assembly. A good mould company is not only concerned with this, they will pay more attention to the detail things like mold flow, mould size check, mold CNC precision, water channel check and mold polish degree.
Inspection Equipment
1. sliding caliper
2. Multimeter
3. Hardometer
4. Measure tape
5. Micrometer calipers
6. CMM machine
Appearance Inspection Standards
1. Mould base size should be standard
2. Tidy and smooth of the mould base surface
3. Mould steel must be the same as the contract
Mould Structure
1. Reasonable mould structure
2. The slides must smooth and need heating treatment, there is an oil groove on the slide
3. Lifter, insert and injection pin, bush should operate smoothly.
Cooling System
1. Reasonable cycle cooling system
2. Smooth water channel, no leak water and air
3. The interface size of the water channel should be the same as the drawing
Injection System
1. The Locate ring should be suited for the injection machine, main runner size, and slope should be designed reasonably
2. The feeding method and branch runner should be reasonable position, the gate easily falls off
3. Parting Line design reasonable
4. Some mould marked date of day/Month/Year or material or logo
5. Injection Pin should be designed suitable
Processing quality control:
Control the size precisely, make self-inspection on each tooling spare part according to the requirements of drawing size and tolerance limits control. Only pass the inspection, can the spare parts be delivered to the next working step. It is not allowed to make previous wrong work pieces inflow to the next tooling steps. For CNC milling, it needs strict auditing for procedures before tooling. After tooling, we will check up and control the precision by 3D coordinate measures. We have many measures: professional tooling technology training and machine maintenance; self-inspection of tooling workpieces and acceptance checks made by the quality department; rational work shifts system and tooling control system.
Quality inspection of plastic molds installation:
Make complete inspection of Plastic Moulds to ensure the structure consistence and spare parts are standardized. The project manager and QC people should all take part in Plastic Moulds inspection under the company standard, and make sure the product quality. If mistakes are found, they can be corrected promptly. It also can prevent mistakes. In addition, we will simultaneously do an independent standardization test on the Plastic Moulds cooling system, Plastic Moulds hydraulic oil channel system, and hot runner system.
Acceptance inspection on sample dimensions and plastic moulds size:
QC department should make product inspection and submit the test report within 24hours after Plastic Moulds testing. The report should include a full range tests and analysis on product size, appearance, injection techniques, and Physical Parameters. We use different inspection standards and tools for different products. In our labs, we do different tests on high-pressure injection, high-speed injection, long-time automatic running testing, and so on. QC department gives suggestions on the amendment and improvement for rejected product. We have accumulated abundant experience, which applies to Plastic Moulds production, and offer good solutions for more and more customers. Along with our continuous improvement in equipment and measuring and test instruments, our product inspection tends to be more professional.
Mold processing
After the confirmation of the mold drawing, start to make, including steel preparation, CNC rough machining, deep hole drilling, EDM, drilling machine, high-speed milling, finishing, assembly, etc.
All of our mold steels in our company have a long service life. The molds are manufactured with advanced equipment, with a tolerance of + / - 0.01mm. The appearance of die products is good without flash, and they are well-matched with other products.
Efficient equilibrium cooling system
High-precision machining process
Careful selection of the steel for every part of the mold
The mold adopts the hot runner with valve gates to improve mold-efficient
Plastic mold design &test
Testing of plastic moulds:
To a certain extent, we test the mold only to find out the problems existing in the mold, not to solve them. Therefore, the mold test is divided into several steps, including empty running, high-pressure holding, high-speed injection and related long-time mold running detection.
We'll test the mould again after polishing, then send the customer the final sample and video of mould test to confirm.
Through the accurate analysis of mold design, processing steps, and plastic mold structure, we provide a perfect solution for customers.Mold inspection involves many aspects, such as mold strength, mold flow analysis, mold injection, cooling system, guide system, specifications of various parts, customer machine selection and customer special mold requirements, etc., all of which should be tested according to the mold design standard. Mould Manufacturing Culture and Service
HongMei mould manufacturing culture is particular. We believe that if we do everything based on RESPONSIBILITY, all things are well done. Thus, our Mold Manufacturing core culture is responsibility.
HongMei Mould has so many important points and all of them must be well done during the mold manufacturing. The action included:
-Inquiry from the customer before mold manufacturing.
During this process, the communicators of both sides should offer the correct information or specifications to be sure that the pricing and technical points are meeting the buyer's requirements.
-During the Manufacturing, the designer needs to be responsible for making the mold design. This responsibility is to the customer and to the company too, he has to consider how the customer uses this mold, how to design the mold into a long-life tool, and how to design the related components to make it easier to use during the Mold Manufacturing and higher precision.
-Mold components machining during the Mold Manufacturing.
The machine operators with strong responsibilities, then the mold components can be precise enough to meet the drawing's tolerance requirements. Here the responsibilities are indicated by careful steel installation, rigorous machining process, and rigorous dimension control during and after the machining. Otherwise, the errors will extend to the next processing. This will cause a terrible delaying in the mold shipment.
-Mold components dimension controlling after the machining. During Manufacturing, the cavities, cores, and other mold components, after the machining, need serious dimension controlling. The CAM team is responsible for making sure that all the dimensions are according to the drawings.
And Mold assembling workshop, mold mass production simulation workshop, all of them they need to be responsible to be sure that the Mold Manufacturing is successful and the delivered mold is top quality according with HongMei Mould standard.
Mould Shipment Details
- Quality inspection of plastic mold installation:
Complete inspection of plastic mold to ensure the continuity of mold structure and the standard of parts. The project manager and quality inspection personnel shall inspect the plastic mould according to the company's standards, so as to ensure the quality of the products. Once the problem is found, it can be corrected immediately, and effectively prevent the occurrence of errors. In addition, we continuously test the cooling system, hydraulic oil duct system and hot runner system of the plastic mold
Checking before mould delivery
1. After confirming the sample of the customer, our manager will inform our team leader to check the mould. Including the 3d mould design, customer's requirements and mould trial problem.
2. Our inspector will according to the files above check the mould.
3. If our customer needs the water channel drawings and oil channel drawings, we will print them for you, of course, we could provide mold water transport pictures.
4. After all the detailed checking no questions, then we will inform our team leader to pack the mould.
- Mould specification
1. The team leader will fill in the instruction
2. Packing all the mould accessories into a wooden case
3. Prepare mould trial report, mould using instruction, mould temperature control box instruction and quality certification to customer.
- Mould Packing
1. Cleaning the cavity and core, no iron filings
2. Spraying the antirust paint inside and outside
3. Wrapped with the plastic film
4. Putting into a wooden case or wooden pallet
Hongmei After-sale Service >>
1. Hongmei has the vulnerable parts of the mold for standby before delivery, and the parts are replaced.
2. During the warranty period, if the mold has quality problems and the failure is not caused by human activities, we will guide the maintenance or our technicians will go to the site for maintenance. If it cannot be handled on site, it can be transported back to the company for treatment, and the treatment measures can be recorded for the acceptance of the guests.
3. We use a standard mold base with die inserts inside, which is convenient for maintenance and replacement, which not only shortens the time of later maintenance, but also saves maintenance costs.
4. The mold is assembled by experienced engineers according to high requirements, so as to ensure the details and quality of the mold, and make the mold run more smoothly and efficiently when the customer produces.
5. If there is a problem with the mold and vulnerable parts after the warranty period, the company can assist and guide customers to solve technical problems. If the customer's purchase is not available, we will customize it for the customer, and charge a certain cost of materials and freight.
Why are our molds expensive?
1. Mold steel: we will choose different steel according to the requirements of injection molding materials and mold life, and will not blindly choose cheap steel for the sake of low price.
2. Structural design: each designer has received professional training and has rich experience in the company for more than 15 years. He has accurate control over the shrinkage rate of product materials, forming temperature, cooling water path and mold opening and closing speed.
3. Mold processing: good mold technology can help our customers speed up the production cycle, shorten the processing time, and effectively save costs. We use mirror EDM and Muye high-speed milling machine for finishing, which can ensure the stability of the production process and prolong the service life of the mold.
4. Assembly: at present, there are few places where molds need to be manually made. Collision is a seemingly simple but technical work. For example, when some complex plastic parts have irregular parting surfaces and multiple slider top blocks, it requires a master with decades of work experience in our company to assemble them.
We will provide a complete set of mold manufacturing and injection molding solutions according to customers' budget plans and needs.
We always focus on improving quality and service. We are willing to provide the best service and products for all customers.
Here we adhere to the development and manufacturing orientation of "high speed, precision, high efficiency, environmental protection and low consumption", improve production efficiency, reduce costs, and create economic benefits and value for customers.
If you are interested in our company, please feel free to contact us by phone, email or messenger.
Looking forward to cooperating with you!
Best wishs for you and your company all people!
HoMe Mould hope to have long-term cooperation in the future.
For Further details ,please feel free to contact us.
Thank you very much
Let's start cooperation and create mutual benefit for each other!
FAQ
Q: Are you mould factory?
A: Yes, Hongmei company was established in 2014 which specializes in making injection mould.
Q: What kind of mould you can make?
A: Plastic injection mould, mainly including household part mould, appliance shell mould, thin wall part mould, automotive part mould, industry part mould, pipe mould, and pet preform mould.
Q: What about your payment terms?
A: 50% prepayment in advance, and the balance should be paid before shipment.
Q: How long to finish a mould?
A: Most will be finished in 45 days, but some complex and big molds will take more time.
Q: How's the annual output of your company?
A: We can make 300-500 sets each year.
Q: How long of the mould warranty period?
A: The mould warranty period for 1 year(Damage caused by human factors or accidents is not within the scope of the warranty), and wearing parts will be sent to you for free.
Hongmei company will customize the mould for you to save time and money. We are looking forward to cooperating with you! Good after-sales service! Your satisfaction is our pursuit!
Welcome you inquire us! Further Information Contact us!
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